Metal Deck Slab Repair Fort Worth & DFW, Texas

At Cardinal Foundation Services, we specialize in engineered repair of metal deck and pan-pour slab systems across Fort Worth and the DFW metroplex. Our team restores the structural integrity of elevated concrete slabs while extending service life and preventing future deterioration.

Metal deck (“pan”) and pan-pour slabs are common structural systems across parking garages, roof decks, mezzanines, industrial floors, and multi-story commercial buildings throughout North Texas. Over time, these elevated slabs begin to show cracking, delamination, and spalling—usually tied to moisture intrusion and steel corrosion within the concrete or deck pan below.

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metal deck slab repair Fort Worth parking garage

Engineer-Approved Restoration.
Metal Deck & Pan-Pour Slab Repair in Fort Worth & Surrounding DFW area.

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What Causes Metal Deck & Pan-Pour Damage?

Pan-pours deteriorate for several key reasons:

  • Moisture intrusion from above or below

  • Steel deck corrosion causing concrete delamination

  • Chloride exposure in parking structures

  • Failed joints and waterproofing membranes

  • Heavy traffic loads and long-term fatigue

As corrosion expands inside the slab, the topping begins to separate from the metal deck, creating delaminated “hollow” areas, cracking, or visible spalling.

Our Repair Process

Whether the slab is structural, architectural, or load-bearing with live traffic, our team tailors the repair
to the building’s use and engineering requirements.

Assessment & Mapping:
We evaluate the slab using sounding, delamination mapping, visual inspection, and, when needed, nondestructive testing. This identifies corrosion locations, concrete separation, and deck deterioration.

Selective Demolition:
We remove all unsound concrete to expose the metal deck and reinforcing steel. This prevents ongoing delamination and ensures the new repair bonds properly.

Steel Treatment or Replacement:
Corroded reinforcing and deck pans are cleaned, treated, or replaced depending on severity. Steel primers or galvanic products are applied as required.

High-Bond Concrete Restoration:
Cardinal uses polymer-modified repair materials and high-bond patch mortars engineered for elevated deck performance, ensuring long-term adhesion to both steel and concrete.

Crack Repair & Injection:
Epoxy injection or route-and-seal methods restore slab continuity and prevent water migration that could restart the corrosion cycle.

Waterproofing Protection:
Finally, we apply coatings, sealers, or membranes designed for foot traffic, vehicle traffic, or roof exposure. This step is essential for preventing moisture return.

Serving Fort Worth, Dallas, Arlington, Irving, Grapevine, Weatherford, and the greater DFW metroplex.

Where We Typically Work

  • Parking garages and podium decks

  • Retail and mixed-use elevated slabs

  • Roof deck topping slabs

  • Industrial mezzanines and catwalks

  • Medical, education, and office buildings

Why Choose Cardinal Foundation Services

  • Engineer-approved repair plans

  • Certified installation of coatings and repair systems

  • Experienced in high-traffic, fast-turnaround commercial environments

  • Service with minimal operational disruption

  • Detailed documentation and warranties available

Get in touch

(972) 656-8251

info@cardinalfoundationservices.com